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CRC/TR 39: Production technologies for light metal and fiber reinforced composite based components with integrated piezoceramic sensors and actuators
Sub-project C3

Subproject C3

Study of poling technology as part of series fabrication of smart structures

Project Manager:

Dr. rer. nat. Andreas Schönecker
Fraunhofer-Institut für Keramische Technologien und Systeme IKTS
Winterbergstr. 28
01277 Dresden

Telephone: +49-(0)351/2553-508
Telefax: +49-(0)351/2553-136
E-Mail: Andreas.Schoenecker@ikts.fraunhofer.de

Presenting the Research Program

Objectives

In the long-term, the programm is aimed at the development of experimental and theoretical methods for being able to adjust the polarisation as integrated manufacturing step within the production technology of adaptive structures.
Specific experiments will be performed to reconstruct the load conditions, which  typically occur during processing and application. Generalized material laws are derived from experimental date base.
Modelling of polarisation, strain and stress fields is based on the FE-package CFS++ developed at the University of Erlangen. As new approach, this will be done time resolved and in spatial resolution. Acceptable calculation speeds require improvements of used numerical procedures.
Proposed methodological improvements are expected to allow for the simulation of composite structures, the design of components  (block force, risks of degradation and failure accumulation) the design of production steps (polarisation as part of technology).

Results of first funding phase

In this work, various commercial piezoelectric materials have been studied. Measurements of ferroelectric hysteresis curves within the extended temperature range between  -200 °C to 175 °C showed a linear dependency of coercitive field as function temperature. Accordingly, the parameter space is divided into areas with and without  polarization capability.
 
DSB.JPG
Figure 1: The figure shows the domain switching boundary DSB, which separates parameter areas
               of temperature and electric field strength with polarization capability from parameter areas
               with no polarization capability.


Concerning simulation, a material model was selected and improved characterized by fast convergence. It describes ferroelectric as well as ferroelastic features and was successfully introduced into the FE code CFS++ (University of Erlangen).

Task of second funding phase

The following tasks will be investigated in the second funding phase:

  •    Experimental investigation of polarization and displacement under combined thermal, electrical and mechanical load
•    Model development and FE - simulation of polarization and displacement of integrated piezoelectric ceramic in composite materials
•    Development of design criteria and manufacturing recommendations 
•    Development of polarization technology applicable for series production

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